Wednesday, November 24, 2010

How to fix a broken fuel line

I didn't make it as far south as Key West, I sailed all day and into the night and was headed to Marathon when I ran aground. It's been quite some time since I've been aground and it was time for it to happen.

It took 10 hours to back track four days of NE travel, I was running fast, 7-8kts on a broad reach and enjoying the surfing (didn't hit any crab traps!) as I approached Marathon I got the early morning lull in the wind and turned a bit. I'm not sure if I fell asleep or was just punch drunk from being at the tiller for 20 hours but I misjudged the shoal and didn't have my depth sounder on (DOH!). Due to battery problems I've been trying to use as little power as possible so aside from my running lights I had on a single red LED in the cabin, no VHF, no GPS and no depth gauge. Coasting along at 3kts I heard a soft swish and Waltzing Matilda slid to a stop. Earlier that evening I had had listened to the tide forecast and remembered something being said about 3AM, I assumed I was at high tide and guessed I was in a protected area, there are big fines for running aground in protected areas. I launched the kayak and rowed out '125 of anchor line and was able to get Waltzing Matilda turned 180 degrees before she stuck really hard, even with lots of sail up I couldn't get her free. I turned on the radio and the tide forecast told me that LOW tide was at 03:15, so I went below and made something to eat. She rolled all the way to rails underwater before the tide lifted her then; exhausted; I sailed to an safe anchorage outside the harbor and dropped hook before dropping to sleep.

I planned to head back to Key West to see if I could get work at the shipyard there, I called and left a message but still have not heard back (and don't expect to), meanwhile I texted Steve Butler, owner of 104.9FM in Fayetteville, AR whom I had met a few days before in Islamorada, FL. Steve invited me to come dock at the 104.9 Beach House and stay for a few days to take break (Fayetteville folks are great!). I turned back to the NE and with a nice East wind headed back tracking on my back track. That wind lasted until I made it into the bay, I set a course for 57 degrees and the wind began to blow at 15kts from 60 degrees (DOH!). After 3 hours I had made one mile and fired the Sabb to run closer to the wind, even with the motor running I had to tack as she didn't have enough power to fight it.

On and on and on I motor sailed, about 2 am the motor began to bog down and I assumed I had yet another crab trap in the prop, I killed the engine and opend the engine bay, thats when the smell of diesel hit me. I shined a flashlight into the engine bay and saw fuel, lots of fuel, everywhere. Immediately I shut the fuel tank off and assumed I had just lost all of it in the bilge, fortune was with me, I only lost about a gallon of fuel, that equals eight hours of run time. I then learned a valuable thing that I will share with you all, How to Fix a Broken Fuel line:

Step 1: determine why the fuel line broke; I didn't notice that the primary filter had vibrated loose from its mounting, but about two inches fore is where the fuel line broke.
Step 2: be in bouncy waves
Step 3: drop the tool you need in the bilge, the bilge that is full of fuel
Step 4: remove broken fuel line section (in this case it had compression fittings on both ends of a 1.5ft piece of copper)
Step 5: get sea sick.
I've heard of mal du mer but never really experienced it, in my zeal to solder the fuel line I hove to and tried to solder the copper back together, this consisted of filing the pieces clean, flaring one piece, pressing them together and using a torch to heat them up to soldering temp. The torch caused the residual fuel in the line to evaporate and fill the cabin with fumes, that combined with the bouncing and I got sea sick for the fist time ever, there was that time on Mississippi Sound but that was nothing like this.
Step 6: remount fuel line
Step 7: break fuel line while remounting it, this determines if it will handle vibration

I found some rubber fuel line left over in a can of junk from the infamous school bus that happened to be the right diameter and with a pair of hose clamps sleeved the fuel line and remounted it, bled the system and got ready to start the motor. Remember my earlier statements about the batteries being bad? I had to prime the motor via hand crank, fortunately I can spray WD-40 directly into the cylinder and that fires the engine fast enough to make starting very easy.
I finally made the channel entrance to Islamorada after 18 hours of motor sailing to cover 35NM, I waited for the sun to rise over the Atlantic before I had enough light to enter the channel and by 10:00 was docked at the 104.9 Beach House. It's been a long time since I watched the sunrise over the Atlantic and it brought back fond memories of Myrtle Beach with a crazy girl and great sand dragons.

I'm going to take a break, I like this part of the keys very much, 30' visibility in the water, less traffic, more mangroves.

1 comment:

  1. Hahahaha.....well, you have me chuckling at my oh so exciting job this morning! Oh the adventures at sea, nei? And with crazy, scandelous women to boot...yes, I agree. Fond memories indeed!

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