How to fix a broken fuel line

I didn't make it as far south as Key West, I sailed all day and into the night and was headed to Marathon when I ran aground. It's been quite some time since I've been aground and it was time for it to happen.

It took 10 hours to back track four days of NE travel, I was running fast, 7-8kts on a broad reach and enjoying the surfing (didn't hit any crab traps!) as I approached Marathon I got the early morning lull in the wind and turned a bit. I'm not sure if I fell asleep or was just punch drunk from being at the tiller for 20 hours but I misjudged the shoal and didn't have my depth sounder on (DOH!). Due to battery problems I've been trying to use as little power as possible so aside from my running lights I had on a single red LED in the cabin, no VHF, no GPS and no depth gauge. Coasting along at 3kts I heard a soft swish and Waltzing Matilda slid to a stop. Earlier that evening I had had listened to the tide forecast and remembered something being said about 3AM, I assumed I was at high tide and guessed I was in a protected area, there are big fines for running aground in protected areas. I launched the kayak and rowed out '125 of anchor line and was able to get Waltzing Matilda turned 180 degrees before she stuck really hard, even with lots of sail up I couldn't get her free. I turned on the radio and the tide forecast told me that LOW tide was at 03:15, so I went below and made something to eat. She rolled all the way to rails underwater before the tide lifted her then; exhausted; I sailed to an safe anchorage outside the harbor and dropped hook before dropping to sleep.

I planned to head back to Key West to see if I could get work at the shipyard there, I called and left a message but still have not heard back (and don't expect to), meanwhile I texted Steve Butler, owner of 104.9FM in Fayetteville, AR whom I had met a few days before in Islamorada, FL. Steve invited me to come dock at the 104.9 Beach House and stay for a few days to take break (Fayetteville folks are great!). I turned back to the NE and with a nice East wind headed back tracking on my back track. That wind lasted until I made it into the bay, I set a course for 57 degrees and the wind began to blow at 15kts from 60 degrees (DOH!). After 3 hours I had made one mile and fired the Sabb to run closer to the wind, even with the motor running I had to tack as she didn't have enough power to fight it.

On and on and on I motor sailed, about 2 am the motor began to bog down and I assumed I had yet another crab trap in the prop, I killed the engine and opend the engine bay, thats when the smell of diesel hit me. I shined a flashlight into the engine bay and saw fuel, lots of fuel, everywhere. Immediately I shut the fuel tank off and assumed I had just lost all of it in the bilge, fortune was with me, I only lost about a gallon of fuel, that equals eight hours of run time. I then learned a valuable thing that I will share with you all, How to Fix a Broken Fuel line:

Step 1: determine why the fuel line broke; I didn't notice that the primary filter had vibrated loose from its mounting, but about two inches fore is where the fuel line broke.
Step 2: be in bouncy waves
Step 3: drop the tool you need in the bilge, the bilge that is full of fuel
Step 4: remove broken fuel line section (in this case it had compression fittings on both ends of a 1.5ft piece of copper)
Step 5: get sea sick.
I've heard of mal du mer but never really experienced it, in my zeal to solder the fuel line I hove to and tried to solder the copper back together, this consisted of filing the pieces clean, flaring one piece, pressing them together and using a torch to heat them up to soldering temp. The torch caused the residual fuel in the line to evaporate and fill the cabin with fumes, that combined with the bouncing and I got sea sick for the fist time ever, there was that time on Mississippi Sound but that was nothing like this.
Step 6: remount fuel line
Step 7: break fuel line while remounting it, this determines if it will handle vibration

I found some rubber fuel line left over in a can of junk from the infamous school bus that happened to be the right diameter and with a pair of hose clamps sleeved the fuel line and remounted it, bled the system and got ready to start the motor. Remember my earlier statements about the batteries being bad? I had to prime the motor via hand crank, fortunately I can spray WD-40 directly into the cylinder and that fires the engine fast enough to make starting very easy.
I finally made the channel entrance to Islamorada after 18 hours of motor sailing to cover 35NM, I waited for the sun to rise over the Atlantic before I had enough light to enter the channel and by 10:00 was docked at the 104.9 Beach House. It's been a long time since I watched the sunrise over the Atlantic and it brought back fond memories of Myrtle Beach with a crazy girl and great sand dragons.

I'm going to take a break, I like this part of the keys very much, 30' visibility in the water, less traffic, more mangroves.

Waltzing Matilda: Back Toward Key West

November 22, 2010

A year ago today, Nathan set out on his journey, launching in Western Arkansas, sailing the Arkansas River to the Mississippi, heading into the rivers and bayous of the Intracoastal Waterway in Louisiana and continuing on the Intracoastal to Western Florida, then across the open Gulf of Mexico to the Tampa area. After spending hurricane season there, he sailed to Key West. Last week, he set out sailing with another vessel up the Florida Keys, with an intention of heading east to the Bahamas. But he called yesterday from Key Largo to say he was turning back toward Key West.

The other craft he was sailing with has been using its motor a great deal, while the wind and current have prevented Nathan from keeping up. “He’s a good guy, but he’s not my kind of sailor,” Nathan said. As a result, he decided to part ways with the other craft and do what he had originally intended: winter in Key West.

Nathan had a job offer near Key West to work in a boatyard and he’s going to see if he can still get that job. Besides the different travel philosophies between Nathan and the captain of the boat he was sailing with, Waltzing Matilda has battery problems and Nathan said there are a lot of little things that need to be fixed on his boat.

Heading back down the Keys, the wind was more favorable: “It took two hours to backtrack what it took ten hours to cover,” Nathan said.

Actually, Nathan plans to winter at Stock Island, the key just east of Key West, since that’s where the boatyard is and Nathan has little good to say about Key West.

Thus ends the first year of the voyage of Waltzing Matilda. Nathan hopes to make it a three-year event, eventually ending up sailing the Atlantic seaboard, then into the Hudson River-Erie Canal-Great Lakes-Mississippi River and back down to Arkansas.
--Posted by official correspondent Dad Landry

Tally HO!

Forget all the advertisements you have seen about Key West, it aint like that at all. I am rather disgusted with the filth, lack of litter control, plastic bags in the ocean and general un-sustainability of this island. I can imagine what will happen when fuel becomes scarce.

This weekend is super-boat races, kinda like nascar on the water, fuel smell, oil slicks on the water and obnoxiously loud speed boat zipping around. I need the peace and quiet, I like the mangrove swamps (aside form the no-see-ums) and less light pollution.

Early next week I am headed out, sailing in tandem with We Don't Neaux out of New Iberaia, LA. The captian, Sterling Dore, has a crew of noob sailors that want to learn the ropes and have a sense of adventure. I am just ready to go. I have found some used peanut oil and amd stocking up as much as I can carry, fuel is only going to become more expensive, my finances are at $3.26 so fuel purchases are out of the question.

The exhaust line on Waltzing Matilda finally blew out, I knew it was going to eventually and with a wet exhaust it is important to not leak. I traded some labor for material and replaced it while only cutting the crap out of my hands about 20 times. Today I am climbing my mast to install the rest of my "new" LED running/anchor lights, I've been dumpster scoring lighted toys and things and have built my own lights that use very little power, the mast is now at 4.5VDC using a cell phone charger as a converter. Speaking of dumpster scores, I have stocked up some food gleaned from the fat of the land, I have to dry some of it but I still have a small stock of beans, rice and peanut butter. I need to go to the local charity and stock up on dry goods. I have been catching little fish lately, it takes 4 of them to make a meal but I can catch them on peanut butter and a small tri hook.